Standard Specifications on all Broadcrown model Generator Sets

Output ratings:
The following single phase ratings are available:
50 HZ 230/115V  220/110V
60 HZ 240/120V  230/115V
           220/110V
Engine
John Deere heavy duty industrial diesel engine. Lube oil drain valve fitted as standard.
Governor
Mechanical compliant with BS5514, Class A1.
Electrical System
12 volt DC. Energized to run shutdown solenoid. Oil pressure and water temperature shutdown via senders and switch gauges.
Alternator
Newage alternators have been carefully selected to match the overload performance of the engine and incorporate the following: screen protected and drip-proof, self exciting, self regulating brush less alternator with fully interconnected damper windings, IC06 cooling system and sealed-for-life bearings. 12 wire reconnect able windings provide a wide range of 3 phase voltages.
Insulation System
The insulation system is Class H. All windings are impregnated in either a triple dip thermo-setting moisture, oil and acid resisting polyester varnish or vacuum pressure impregnated with a special polyester resin. Heavy coat of anti-tracking varnish for additional protection against moisture or condensation.
Electrical Characteristics
Electrical design in accordance with BS5000 Part 99, IEC34-1, VDEO530, UTE5100, NEMA MG-122, CEMA, CSA 22.2 and AS1359
Automatic Voltage Regulator
The fully sealed automatic voltage regulator maintains the voltage within the limits of +/-1.5% from no load to full load including cold to hot variations at any power factor between 0.8 lagging and unity and inclusive of a speed variation of 4.0%. Nominal adjustment is by means of a trimmer incorporated in the AVR.
Radio Interference
Suppression is in line with the provisions of BS EN 50081 and VDE Class G.
Control System
Independently mounted, manually operated control panel of fabricated sheet steel construction with a hinged lockable door. The control panel is isolated from vibration and comprises of the following instrumentation and controls:
Oil pressure gauge, Water temperature gauge, Battery charge ammeter, Voltmeter and selector switch, Ammeter and selector switch, Frequency meter and hours counter. A key start control module and emergency stop button are fitted as standard.
Shutdown Protection Devices with Indicators for
High Coolant Temperature / Low Oil Pressure
Circuit Breaker
3 Pole molded case circuit breaker independently mounted on the base frame in a vibration isolated sheet steel box with adequate access for incoming and outgoing cables.
Fuel System
The base frame design incorporates an integral fuel tank with a capacity of approx. 8 hours. The tank is supplied complete with level indicator, fuel fill cap, bosses for vent, drain and remote fuel tank connections and duel feed and return lines to engine.
Cooling Radiator
Radiator and cooling fan complete with protection guards, designed to cool the engine at specified output, in air-on temperatures up to 50C (122F). Coolant drain valve fitted as standard.
Engine Filtration System
Sealed paper mesh type dry air filters. Cartridge type fuel filters and full flow lube oil filters. All filters have replaceable elements.
Exhaust System
Heavy duty industrial capacity exhaust silencer. Stainless steel exhaust bellows.
Electrical System
12 Volt system with battery charging alternator, axial type starter motor, high capacity maintenance free lead acid starting battery, battery rack mounted on the generator set base frame, and heavy duty interconnecting cables with terminations.
Mounting arrangement
Base frame
The complete generator set is mounted, as a whole, on a heavy duty fabricated, welded steel base frame. The base frame incorporates specially designed lifting eyes and apertures for either slings or fork lift operation.
Coupling
The engine and alternator are directly coupled by means of an SAE flange so that there is no possibility of misalignment after prolonged use. The engine flywheel is flexibly coupled to the alternator rotor and a full torsional analysis has been carried out to guarantee no harmful vibration will occur in the assembly.
Anti-Vibration Mounting Pads
Anti-Vibration pads are affixed between engine/alternator feet and the base frame thus ensuring completer vibration isolation of the rotating assemblies
Safety Guards
The fan, fan drive and battery charging alternator drive are fully guarded for personal protection. A stone guard protects the radiator core from accidental damage.
General Arrangement
The generator set is designed and constructed for installation in a weather-protected building. Various types of weatherproof and sound attenuated enclosures are available.
Documentation
A full set of operation and maintenance manuals and circuit wiring diagrams.
Factory Tests
The generator set is load tested before dispatch. All protective devices, control functions are simulated and the generator and its systems checked, proved and then passed for dispatch. A test certificate is provided as standard.
Equipment Finish
Primer on al equipment. Final coat to manufacturer's standard.
Quality Standards
The equipment meets the following standards:
BS4999, BS5000, BS5514, IEC 34, VDE0530, VEMA MG-122.
Product Endorsement
All equipment is guaranteed* for a period of 12 months from date of commissioning, or 18 months from date of ex works shipment whichever occurs first. Where equipment is supplied by an authorized Broadcrown Distributor or Dealer, the 12 month guarantee* period will commence from the date of delivery to the first retail purchaser or 18 months from date of ex works shipment, whichever occurs first.
*Equipment must only be used in accordance with recommended operating practices and subject to any specified load limitations.
Miscellaneous
Shrink wrapped for export.

Specification Notes

Rating Definitions
Prime Power (models with suffix"P")
All ratings are suitable for continuous electrical power (at variable load in lieu of main power network). There is no limitation to the annual hours of operation and all models can supply 10% overload power for 1 hour in 12 hours.
Standby Power (Models with suffix "S")
Standby ratings are for the suply of emergency power at variable load in the event of a main power network failure up to a maximum of 500 hours per year. No overload is permitted.
Ratings at 0.8 p.f. 25C (77F) ambient, 177 m (600 ft) above sea level.

All ratings are in compliance with BS5514, ISO 3046, DIN6271, ISO 8528

 

 
 

 

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